Category: Mechanical

Centrifugal Compressor Operations & Maintenance

DESKRIPSI
Setelah mengikuti kursus ini, peserta diharapkan memahami dasar operasi kompressor centrifugal, karakteristik kompressor, karakteristik sistem sehingga dapat melaksanakan pengoperasian dan cara pemeliharaannya dengan baik dan benar.

MATERI KURSUS
1. Dasar – dasar thermodinamika
2. Perhitungan head kompresor sentrifugal
3. Teori dasar kompresor sentrifugal
4. Pengaruh sifat fisik gas dalam kaitannya dengan surging
5. Karakteristik head kapasitas sistem
6. Karakteristik head kapasitas kompresor sentrifugal
7. Anti surge, anti surge control
8. Analisa terjadinya surging

PESERTA
Mechanical Engineers, Maintenance Engineers and Supervisors, Service Engineers and Supervisors, Work over Engineers and Supervisors, Maintenance Technicians, etc.

INSTRUKTUR
Ir. Rini Dharmastiti, M.Sc., P.hD. (Praktisi Bidang Engineering)

WAKTU & TEMPAT
• Batch 1 : 21-23 Januari 2014 Place : JGJ/BDG/JKT/BALI/SING/MAL
• Batch 2 : 15-17 April 2014 Place : JGJ/BDG/JKT/BALI/SING/MAL
• Batch 3 : 19-21 Agustus 2014 Place : JGJ/BDG/JKT/BALI/SING/MAL
• Batch 4 : 21-23 Oktober 2014 Place : JGJ/BDG/JKT/BALI/SING/MAL

FASILITAS
1. Training Module (Hard and Soft copy (USB Flash Disk))
2. Certificate
3. Stationeries: NoteBook and Ballpoint
4. Souvenir (Jacket or waistcoat or T-Shirt)
5. Bag or backpackers
6. Training Photo
7. Training room with full AC facilities and multimedia
8. Once lunch and twice coffeebreak every day of training
9. Qualified instructor
10. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

Boiler Operation And Maintenance

DESCRIPTION
Boiler merupakan bagian dari peralatan utama dalam operasional industri. Pengoperasian boiler yang tidak tepat dapat mengakibatkan proses industri yang tidak efektif dan efisien. Pengoperasian dan perawatan boiler harus dibekali dengan pengetahuan yang baik. Hal ini sangat diperlukan terutama untuk keselamatan dan kesehatan kerja. Tingkat resiko kecelakaan akan sangat tinggi bila pengoperasian boiler tanpa disertai dengan pengetahuan. Setelah mengikuti pelatihan ini, peserta diharapkan dapat meningkatkan pengetahuan dan ketrampilan dalam pengoperasian dan perawatan boiler agar dicapai kontinuitas, kehandalan dan keselamatan operasi boiler sesuai kebutuhan.

COURSE CONTENTS
1. Inspection and Maintenance of Commercial and Industrial Boilers
2. Boiler & Burner Efficiency
3. Troubleshooting
4. Controls and Safety Devices for Automatically Fired Boilers
5. Burner Operation & Control
6. Boiler Room
7. Construction &Design Standards
8. Viscose and Effect Case Study
9. Boiler Fundamentals
10. Fundamentals of Combustion and Heat Transfer
11. Burner Operation & Testing

PARTICIPANTS
engineer, supervisor, teknisi, operator utilities dan bagian lain yang terkain dengan pengoperasian dan perawatan boiler.

INSTRUCTURE
Ir. Rini Dharmastiti, M.Sc., P.hD. (Praktisi Bidang Engineering)

VENUE
• Batch 1  : 4-6 Maret 2014 Place : JGJ/BDG/JKT/BALI/SING/MAL
• Batch 2 : 26-28 Mei 2014 Place : JGJ/BDG/JKT/BALI/SING/MAL
• Batch 3 : 30 Sept – 2 Okt 2014 Place : JGJ/BDG/JKT/BALI/SING/MAL
• Batch 4 : 2-4 Desember 2014 Place : JGJ/BDG/JKT/BALI/SING/MAL

FACILITIES
1. Training Module (Hard and Soft copy (USB Flash Disk))
2. Certificate
3. Stationeries: NoteBook and Ballpoint
4. Souvenir (Jacket or waistcoat or T-Shirt)
5. Bag or backpackers
6. Training Photo
7. Training room with full AC facilities and multimedia
8. Once lunch and twice coffeebreak every day of training
9. Qualified instructor
10. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

Bearing Technology & Lubrication System

DESKRIPSI
This course covers real-world bearing lubrication in a dynamic, skills-based learning approach. Upon course completion, students will have learned the skills needed to choose, apply and maintain lubricants in bearing applications plant wide.
Upon completion this course,

  1. Participant will be able to evaluate and select appropriate lubricants for a wide variety of rolling element bearing applications. For greased applications, this includes choosing an appropriate grease base, stiffness, base oil and additives, if needed, for proper operation.
  2. The participant will also be able to compute grease intervals and re lubrication amounts for a variety of application conditions, such as contamination, high or low temperatures and vibration.
  3. For oil lubricated applications, the participant will be able to choose the correct oil viscosity, delivery method (standing oil, circulating oil, air/oil, oil mist) and oil change out intervals.
  4. The participant will be to evaluate filter effectiveness, and to select and apply appropriate filter(s).
  5. The participant will be able to troubleshoot common lubrication problems and recommend corrective actions.

MATERI KURSUS
1. Lubrication fundamentals
• Functions of lubrication
• Basic expressions
• Lubricant additives and their effects
• Avoiding surface damage in bearings

2. Grease lubrication
• Grease functions and properties
• Grease delivery and metering systems
• Selection of grease type: choosing the right grade, base, and oil for you application

3. Oil lubrication
• Choosing the right lubricant: oil and grease quality standards and testing
• Effects of cleanliness and contamination
• Using bearings new life theory to predict effects of contamination
• Effects of water ingress
• Effective use of filtration, choosing the right filter
• Change out intervals
• Bearing housing design concepts
• Comparison of oil delivery methods: static, wick-feed, lifting rings, circulating oil, mist, air-oil, oil spot
• Determining oil flow rates

4. Applying lubricants
• Determining lubrication quantities and intervals
• Hands-on lubrication and lubrication procedures for pillow blocks, ball bearings, roller bearings, sealed and shielded bearings
• Electric Motor lubrication

5. Common error
Over greasing, under greasing, mixing greases
Upon completion this course,
• Participant will be able to evaluate and select appropriate lubricants for a wide variety of rolling element bearing applications. For greased applications, this includes choosing an appropriate grease base, stiffness, base oil and additives, if needed, for proper operation.
• The participant will also be able to compute grease intervals and re lubrication amounts for a variety of application conditions, such as contamination, high or low temperatures and vibration.
• For oil lubricated applications, the participant will be able to choose the correct oil viscosity, delivery method (standing oil, circulating oil, air/oil, oil mist) and oil change out intervals.
• The participant will be to evaluate filter effectiveness, and to select and apply appropriate filter(s).
• The participant will be able to troubleshoot common lubrication problems and recommend corrective actions.

PESERTA
Maintenance personnel and engineers responsible for bearing lubrication, lubricant specification and lubrication system planning and design.

INSTRUKTUR
Ir. Rini Dharmastiti, MSc. PhD. (Expert in bearing lubrication)

WAKTU & TEMPAT
• Batch 1  : 15-17 Januari 2014 Place : JGJ/BDG/JKT/BALI/SING/MAL
• Batch 2 : 8-10 April 2014 Place : JGJ/BDG/JKT/BALI/SING/MAL
• Batch 3 : 12-14 Agustus 2014 Place : JGJ/BDG/JKT/BALI/SING/MAL
• Batch 4 : 14-16 Oktober 2014 Place : JGJ/BDG/JKT/BALI/SING/MAL

FASILITAS
1. Training Module (Hard and Soft copy (USB Flash Disk))
2. Certificate
3. Stationeries: NoteBook and Ballpoint
4. Souvenir (Jacket or waistcoat or T-Shirt)
5. Bag or backpackers
6. Training Photo
7. Training room with full AC facilities and multimedia
8. Once lunch and twice coffeebreak every day of training
9. Qualified instructor
10. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

Balancing And Total Alignment

DESKRIPSI
Memberikan pengetahuan tentang balancing dan alignment, ciri ciri un-balance, misaligned dan bagaimana melakukan balancing, balancing machine dan alignment.

MATERI
1. Alignment
• Pengantar, klasifikasi alignment dan misalignment
• Istilah-istilah yang digunakan pada persoalan alignment (indicator sag, soft foot, etc)
• Peralatan yang digunakan untuk alignment
• Alignment tolerance
• Pengambilan data
• Perhitungan alignment

2. Balancing
• Pengantar mengenai balancing
• Terminologi yang berhubungan dengan balancing
• Teori balancing
• Pengukuran sudut fasa
• Dinamic balancing
• Balancing tolerance
• Balancing machine

PESERTA
Minimal SLTA yang sudah berpengalaman di bidang permesinan, staf bidang teknik.

INSTRUKTUR
Ir. Teguh Pudji Purwanto, MT

METODE
Presentation, Discussion, Case Study, Evaluation Pre test & Pos Test

WAKTU & TEMPAT
• Batch 1 : 7-9 Januari 2014 Place : JGJ/BDG/JKT/BALI/SING/MAL
• Batch 2 : 1-3 April 2014 Place : JGJ/BDG/JKT/BALI/SING/MAL
• Batch 3 : 5-7 Agustus 2014 Place : JGJ/BDG/JKT/BALI/SING/MAL
• Batch 4 : 7-9 Oktober 2014 Place : JGJ/BDG/JKT/BALI/SING/MAL

FASILITAS
1. Training Module (Hard and Soft copy (USB Flash Disk))
2. Certificate
3. Stationeries: NoteBook and Ballpoint
4. Souvenir (Jacket or waistcoat or T-Shirt)
5. Bag or backpackers
6. Training Photo
7. Training room with full AC facilities and multimedia
8. Once lunch and twice coffeebreak every day of training
9. Qualified instructor
10. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

Welding Inspection & Quality Control

DESKRIPSI
Welding Inspection adalah kegiatan pemeriksaan dalam rangka pengendalian dan penetapan mutu sambungan las sesuai dengan sepesifikasi yang telah ditentukan.
Setelah mengikuti kursus ini peserta diharapkan mampu bertindak sebagai welding inspector yang benar sehingga pekerjaan pengelasan, baik pada tahap perencanaan maupun tahap pelaksanaan, dapat dilakukan sesuai dengan prosedur pengelasan yang baku yang dengan demikian dapat dicapai mutu pengelasan yang dapat dipertanggungjawabkan.

MATERI PELATIHAN
• Lingkup kerja welding inspector
• Penyebab kerusakan dan cacat las
• Ujud cacat permukaan las
• Ujud cacat internal las
• Retak panas, Retak dingin, penyusupan, proses penggetasan, retak bawah jalur las, pine hole, arc strike, copper burnt,
• Pemilihan material
• Pengelasan pipa seam
• Ketetentuan ASME VIII tentang sambungan las bejana tekan.
• Kualifikasi prosedur las
• Kualifikasi unjuk kerja juru las
• Posisi pengelasan
• Simbol las
• Jenis-jenis kampuh las tumpul SMAW
• Simbol kampuh las
• Jenis-jenis sambungan las fillet

PESERTA :
Engineer, Supervisor, Operator dalam melakukan pengelasan

INSTRUKTUR :
Ir. Y. Agus Jayatun, MT., IPP. Dan Tim

Hotel berbintang di Yogyakarta ( Grand Aston/Ibis/ Phonix/ MM UGM )

FASILITAS
1. Training Module
2. Training CD contains training material
3. Certificate
4. Stationeries: NoteBook and Ballpoint
5. Jacket or waistcoat or T-Shirt
6. Bag or backpackers
7. Training Photo
8. Training room with full AC facilities and multimedia
9. Once lunch and twice coffeebreak every day of training
10. Qualified instructor
11. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

REGISTRASI
Biaya kursus: Rp. 6.500.000,- per orang (Non Residential)
Rp. 6.000.000,- per peserta ( Pendaftaran 3 peserta dari 1 perusahaan)

Vibration Analysis & Tribology

DESKRIPSI
Vibration Analysis adalah sebuah metode untuk mendeteksi unbalance, misalignment, kebengkokan shaft, eccentric rotors, Pulley dan Belts dan sebagainya, selain itu juga mengetahui adanya resonansi, mechanical looseness, oil whirl, kerusakan bearing, permasalahan gear mesh, motor dan lainnya. Sedangkan Tribology and Oil Analysis didefinisikan sebagai gudangnya pengetahuan pada persentuhan permukaan pada pergerakan relative contohnya pada jurnal bearing dan pelumasnya. Dengan analisa partikel keausan dapat disimpulkan mengenai kondisi dari internal part. Pengujian tersebut juga membandingkan sifat kimia dan fisik terhadap minyak pelumas baru untuk mengetahui fungsinya sebagai pelumas masih normal atau tidak selain itu juga meliputi pemeriksaan viskositas, kandungan air dan zat aditif. Dalam pelatihan ini, akan dibahas mengenai implementasi Vibration Analysis dan Tribology untuk keperluan predictive maintenance secara detail mulai dari aspek teori hingga hal-hal yang bersifat terapan.

MATERI KURSUS
• Introduction to Vibration Analysis
• Frequency Analysis and the Fast Fourier Transform
• Vibration Transducers
• Vibration on Rolling Element Bearings
• Karakteristik Getaran Kerusakan Mesin
• Introduction to tribology and its historical background.
• Factors influencing Tribological phenomena.
• Engineering surfaces
• Surface measurement techniques.
• Various laws and theory of friction.
• Friction measurement techniques.
• Wear and wear types.
• Wear in various mechanical components, wear controlling techniques.
• Introduction to lubrication
PESERTA
Supervisors, Team Leaders dan Professionals in Maintenance, Engineering and Production.

INSTRUKTUR
Ir. Teguh Puji, MT ( Pakar dan Praktisi di bidang Maintenance khususnya Predictive Maintenance)

Tempat : Hotel berbintang di Yogyakarta ( Grand Aston/Ibis/ Phonix/ MM UGM )

FASILITAS
1. Training Module
2. Training CD contains training material
3. Certificate
4. Stationeries: NoteBook and Ballpoint
5. Jacket or waistcoat or T-Shirt
6. Bag or backpackers
7. Training Photo
8. Training room with full AC facilities and multimedia
9. Once lunch and twice coffeebreak every day of training
10. Qualified instructor
11. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

REGISTRASI
Biaya kursus: Rp. 6.500.000,- per orang (Non Residential)
Rp. 6.000.000,- per peserta ( Pendaftaran 3 peserta dari 1 perusahaan)

Vibration Analysis & Predictive Maintenance

DESKRIPSI
The course explains basic vibration theory, the benefits of predictive maintenance and how to organize a predictive maintenance program. Coupled with this will be an overview of the interdependence of vibration monitoring, vibration analysis and condition abased maintenance options.

MATERI KURSUS
• Basic Vibration
o Typical Causes of Vibration
o Characteristics of Vibration
o Vibration and Root Cause Analysis
o Frequency, Spike Energy, Displacement
• Case Histories with Vibration Spectra Displays
o Amplitude Vs Frequency
o What is a decibel?
o Interpreting Amplitude/ Phase-vs. rpm plots
o Stroboscopic Observations
• How Rotating machine Behave
o Machinery Mass and Speed
o Shaft Systems
o Bearing Systems
o Foundation and Support Structures
• Benefits of Predictive Maintenance Program
o Cost Benefit Analysis
o Cost Analysis
o Detection Requirements
o Case Histories with Vibration spectrum Displays

Hotel berbintang di Yogyakarta ( Grand Aston/Ibis/ Phonix/ MM UGM )

PESERTA
The course is intended for engineers, mechanical technicians and maintenance staff involved in the creation of vibration monitoring programs for use in Predictive Maintenance.

INSTRUKTUR
Ir. Y. Agus Jayatun, MT ( Pakar dan Praktisi di bidang Maintenance khususnya Predictive Maintenance)

FASILITAS
1. Training Module
2. Training CD contains training material
3. Certificate
4. Stationeries: NoteBook and Ballpoint
5. Jacket or waistcoat or T-Shirt
6. Bag or backpackers
7. Training Photo
8. Training room with full AC facilities and multimedia
9. Once lunch and twice coffeebreak every day of training
10. Qualified instructor
11. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

REGISTRASI
Biaya kursus: Rp. 6.500.000,- per orang (Non Residential)
Rp. 6.000.000,- per peserta ( Pendaftaran 3 peserta dari 1 perusahaan)

Troubleshooting Overhead Crane

Deskripsi
Tingginya tingkat pengoperasian overhead crane dalam jangka waktu tertentu dapat menimbulkan dampak keausan pada komponen-komponen mesin. Pelatihan ini bertujuan untuk meningkatkan pengetahuan dan ketrampilan dalam peserta dalam melakukan perawatan dan perbaikan dari masalah-masalah yang muncul pada pengoperasian overhead crane sehingga para teknisi akan bertanggungjawab, berdisiplin, serta memahami dan mengerti persyaratan keselamatan & kesehatan kerja (K3) dalam mengoperasikan overhead crane yang lebih efisien, produktif dan aman.

TUJUAN
Setelah mengikuti pelatihan ini diharapkan peserta mampu melaksanakan pekerjaan bongkar pasang pada perbaikan Crane / Overhead Crane atau komponennya sesuai dengan rencana kerja dan prosedur/Instruksi Kerja perusahaan.

MATERI KURSUS
• Electrical Fundamentals
• DC & AC Motors
• Protection Circuits
• Electric Load Brakes
• Multi-Step Magnetic Controls (AC and DC)
• Saturable Reactor (Static Stepless) Control
• Adjustable (Variable) Frequency Drive Controls
• Basic Troubleshooting Techniques
• References
• Tour of motor manufacturing facility

Peserta
Pelatihan ini ditujukan bagi para teknisi yang bertanggung jawab pada keandalan kinerja pesawat angkat angkut (crane / overhead crane)

Hotel berbintang di Yogyakarta ( Grand Aston*****/ Phonix**** / Ibis***/ MM UGM )

INSTRUKTUR
Ir. Heru Santoso Budi Rochardjo M.Eng., Ph.D

METODE
Presentation, Discussion, Case Study, Evaluation Pre test & Pos Test

FASILITAS
1. Training Module
2. Training CD contains training material
3. Certificate
4. Stationeries: NoteBook and Ballpoint
5. Jacket or waistcoat or T-Shirt
6. Bag or backpackers
7. Training Photo
8. Training room with full AC facilities and multimedia
9. Once lunch and twice coffeebreak every day of training
10. Qualified instructor
11. Transportation for participants from hotel of participants to/from hotel of training

REGISTRASI
Biaya kursus: Rp. 6.500.000,- per orang (Non Residential)
Rp. 6.000.000,- per peserta ( Pendaftaran 3 peserta dari 1 perusahaan)

Training For Safety Valve Inspector

COURSE OBJECTIVE
Safety valves are key assets in any process plant that operates under pressure. Acting as a ‘last resort’, these fully mechanical devices are designed to operate if an over-pressure situation occurs. They therefore safeguard the plant and help guarantee production, but more importantly, protect the plant’s most valuable asset, its workforce
This course provides both theory and practical training in safety precautions; precision measuring instruments; and identification, operating principles, disassembly, repair, reassembly, and testing of Consolidated, Crosby, and G.I.S. safety valves. This course is presented only upon special request of the command.

COURSE OUTLINE
1. Introduction and General Information
2. Precision Measuring Instruments
3. Identification of Safety Valves
4. Safety Valve Operating Principles
5. Inspection and Repair of Safety Valves
6. Troubleshooting the Consolidated, Crosby and G.I.S. Safety Valve System
7. Disassembly of the Consolidated, Crosby and G.I.S. Safety Valve System
8. Inspection and Repair of Consolidated, Crosby and G.I.S. Safety Valve System
9. Reassembly of the Consolidated, Crosby and G.I.S. Safety Valve System
10. Seat Tightness and Hydrostatic Testing of the Consolidated, Crosby and G.I.S.Safety Valve System
11. Hot Setting the Consolidated, Crosby and G.I.S. Safety Valve System

WHO SHOULD ATTEND
Instrumentation Engineers & Technicians, Design and Process Engineers, Operation Engineer, Asset Manager Team member, Maintenance Manager/ Superintendent & Supervisor

INSTRUCTOR
Ir. Y. Agus Jayatun, MT. and Team
Tempat: Hotel Shapir**** Yogyakarta
REGISTRASI
Rp. 4.000.000 per orang (Non residensial)

The Tribology Of Machine

DESKRIPSI PELATIHAN
This course links the application of the fundamental principals of the subject to a distillation of experience in solving practical problems with industrial plant and machinery.

PESERTA TRAINING
Engineers and managers involved in plant management, operation and maintenance.

MATERI TRAINING
• Introduction
o Methods
o Tribology concepts
o Bearing selection and materials
o Rubbing bearings and wear
• Rolling bearings
o Types and nomenclature
o Load carrying capacity
o Selection, Installation & sealing
o Lubrication
• Plain Bearings
o Types and performance
o Thrust Bearings
o Journal bearings
o Rotor dynamics
o Process fluid Lubrication
• Bearing Failure
o Weibull analysis
o Rolling bearing failures
o Plain bearing failures
o Bearing failures brought in by participants
• Seals
o Basic types
o Mechanical seals
o Reciprocating seals
o Non-metallic piston rings
• Gears
o Types and principles
o Design and failure
• Couplings
o Types and performance
o Gear coupling design
o Coupling lubrication and failure
• Lubrication
o Lubricants
o Lubricants in service
o Reciprocating compressor cylinder lubrication
o Fire and explosion hazards
• Condition based maintenance
o Principles, Methods
o Setting up a system
o Practical experience
o Repair Methods

INSTRUKTUR:
Ir. Rini Dharmastiti, M.Sc., Ph.D

Hotel berbintang di Yogyakarta ( Grand Aston/Ibis/ Phonix/ MM UGM )

FASILITAS
1. Training Module
2. Training CD contains training material
3. Certificate
4. Stationeries: NoteBook and Ballpoint
5. Jacket or waistcoat or T-Shirt
6. Bag or backpackers
7. Training Photo
8. Training room with full AC facilities and multimedia
9. Once lunch and twice coffeebreak every day of training
10. Qualified instructor
11. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

REGISTRASI
Biaya kursus: Rp. 6.500.000,- per orang (Non Residential)
Rp. 6.000.000,- per peserta ( Pendaftaran 3 peserta dari 1 perusahaan)